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    Active Fuel Management | General Motors

    Fuel Efficient Vortec Engines


    Chevrolet Vortec Engine with Active Fuel Management
    Visit Research Center

    Active Fuel Management™ is the proprietary technology for General Motors' variable displacement technology, The technology was designed and implemented to conserve fuel during driving situations that require low power demands. The process works by switching off half of the cylinders in the engine until higher demand performance (such as acceleration) reactivates the dormant cylinders. According to EPA test drives, the technology effectively improves fuel economy by 6 to 8 percent.

    Active Fuel Management is typically reserved for larger [[GM] vehicles with V6 or V8 engines. In vehicles with V6 engines, the technology temporary turns the vehicle into an inline V3 engine. V8 engines are momentarily reduced to V4 performance. The technology made its debut in Cadillac's ill-received 1981 L62 V8-6-4 engine. Due to unpredictable functionality, the technology was panned until the 2005 model year, when advancements allowed for more reliable performance. Originally known as Displacement on Demand in concept cars such as the Cadillac Cien and Cadillac Sixteen, the technology was officially renamed Active Fuel Management prior to being made commercially available.

    Active Fuel Management - How it Works

    The concept behind the technology of Active Fuel Management is that high-powered engines are excessively inefficient when high-demand power is not necessary. In fact, it is estimated that the average V6 or V8 engine only requires 25 percent of the engine's total power settings during the majority of everyday driving. Rather than install a smaller, more efficient engine and compromise acceleration and towing capacity, GM's Active Fuel Management system effectively deactivates unnecessary cylinders as needed to improve engine efficiency.

    Generally speaking, the deactivation of cylinders begins by turning off the intake and exhaust valves. This is done through a solenoid control valve assembly that is signaled via pressurized oil to activate and deactivate hydraulic roller lifters. These lifters are the mechanism that physically close and open the exhaust and intake valves. Once both valves are closed, exhaust gas remaining in the cylinders expands in one cylinder as it decompresses in another. This compression adequately maintains power during low-demand situations. To initiate more power as needed, the exhaust valve is reopened to discharge the old exhaust gas and allow in a new cycle. On V8 engines, cylinders 1, 4, 6 and 7 are shut off during this process.

    Due to the extreme precision necessary to create seamless operation of an Active Fuel Management engine, considerable electronic control is required. Advancements in vehicle system computing power, engine emission controls, electronic transmissions and GM's Electronic Throttle Control all contributed to the successful integration of Active Fuel Management technology in 21st-century vehicles.

    GM Vehicles with Active Fuel Management

    Presently, GM manufactures four different engines with Active Fuel Management technology. These four engines are the Vortec 5.3-liter V8, Vortec MAX 6.0-liter V8, 3.9-liter V6 and 5.3-liter small-block V8. Vehicles that are available with Active Fuel Management include the Chevrolet Avalanche, Chevrolet Impala, Chevrolet Silverado, Chevrolet Suburban,Chevrolet Tahoe and Chevrolet Trailblazer.

    Competitor Equivalents to Active Fuel Management

    Other automotive manufacturers offer similar variable displacement technologies. Mitsubishi was the first to offer an alternative to GM's technology, with the integration of Modulated Displacement (MD) technology in their 1982 1.4-liter 4G12 straight-4 engine. Like GM's first attempt in 1981, Mitsubishi's technology was discontinued shortly thereafter. The Japanese automaker improved and reintroduced the technology in 1993 under the moniker MIVEC-MD, only to be re-shelved in 1996. Mercedes-Benz introduced Active Cylinder Control™ for their 12-cylinder engines in 2001, but discontinued the technology in 2002.

    Currently, there are two variable displacement technologies that rival GM's Active Fuel Management system. Chrysler's Multi-Displacement System™ (MDS) was introduced in 2004 and is available in vehicles that feature a 5.7-liter HEMI V8 engine. Honda's Variable Cylinder Management™ (VCM) system uses i-VTEC technology to achieve similar results.


         
     

     
     





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